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Image shows injection molding simulation software from Autodesk Moldflow in use

Data Transfer Between Simulation Software and Injection Molding Machine

ENGEL sim link Combines Simulation and Real Production

The two-way interface sim link enables data exchange between the simulation software and the injection molding machine. This saves a great deal of time between mold development and production and reduces the risk of a delayed production start. In addition, you reduce the sampling time to an absolute minimum.

The Advantages of sim link at a Glance

Increases the quality of the simulation

The bonus of the data transfer between simulation software and injection molding machine: sim link offers the possibility to consider the dynamics of the machine selected for production. This allows you to decisively improve the quality of the simulation and adapt it to the real conditions on the machine. In addition, you can use sim link as a data interface to match simulation and measurement data very easily by inserting the measurement data from the injection molding machine directly into the simulation software.

Reduces the duration of the start-up phase

After initial sampling and further sampling, molds usually have to be returned to the moldmaker for reworking. With sim link, you can skip many cost-intensive optimization loops and transfer the set target values in the filling simulation directly to the injection molding machine at the push of a button.

Complete data consistency is ensured

The values determined in the simulation can be imported directly into the machine control of your injection molding machines with the help of sim link. Time-consuming and error-prone manual input of data at the machine is no longer necessary due to the data exchange between simulation software and injection molding machine.

Simplifies collaboration between departments

Various subject matter experts are involved in the product development process. The simulation engineer is a specialist for filling the cavity(ies), the process engineer for machine settings. sim link simplifies the collaboration between simulation and production staff.

Image shows architecture of data transmission between simulation software and injection molding machine

How Does the Data Transfer Between Simulation Software and Injection Molding Machine Work?

sim link, as an interface for data exchange between the simulation program and the injection molding machine, works with the simulation programs Cadmould from Simcon and Moldflow from Autodesk. The parameters determined during the filling simulation can be transferred to a set-up data record and used directly on the injection molding machine. The values transferred from the simulation are converted into set-up parameters and checked for use on the injection molding machine. This initial set-up suggestion can be used immediately on the machine and makes a significant contribution to reducing multiple manual adjustments on the machine.

Picture shows Vice President Process & Application Technology at ENGEL Austria

With ENGEL sim link, we close the gap between the digital twin of the mold and the real injection molding process. This allows you to significantly reduce iteration loops in the sampling process. During process adjustment, the know-how gained during simulation can be used easily and systematically.

Johannes Kilian, Vice President Process & Application Technology at ENGEL Austria

Strong partners in the design process

sim link is compatible with the following simulation software tools

Autodesk Moldflow®

As a powerful software solution, Autodesk Moldflow® enables comprehensive injection molding simulations. The tool includes simulations for filling, holding pressure, warpage and cooling processes of various injection molding applications. These applications range from compact and 2-component molding to hybrid, internal gas pressure, foam, elastomer, silicone, and thermoset injection molding.

CADMOULD

As an innovative solution for plastic injection molding simulation, CADMOULD enables the precise prediction and control of plastic behavior within the mold. Causes of problems such as air inclusions, weld lines or severe warpage can be reliably identified and addressed before production begins.

Moldex3D

Moldex3D is the efficient 3D CAE software solution for designing and optimizing the injection molding process. It provides reliable, insightful, and precise results for component, tool and process optimization - from the first development step to final part production.

Autodesk Moldflow®

As a powerful software solution, Autodesk Moldflow® enables comprehensive injection molding simulations. The tool includes simulations for filling, holding pressure, warpage and cooling processes of various injection molding applications. These applications range from compact and 2-component molding to hybrid, internal gas pressure, foam, elastomer, silicone, and thermoset injection molding.

CADMOULD

As an innovative solution for plastic injection molding simulation, CADMOULD enables the precise prediction and control of plastic behavior within the mold. Causes of problems such as air inclusions, weld lines or severe warpage can be reliably identified and addressed before production begins.

Moldex3D

Moldex3D is the efficient 3D CAE software solution for designing and optimizing the injection molding process. It provides reliable, insightful, and precise results for component, tool and process optimization - from the first development step to final part production.

What our Customers Say About sim link

Picture shows toolmaker at Intercable

sim link helps to reduce the time needed to fine-tune the process parameters. The savings depend on the material type and part geometry and range from 10 to 50%.

Gianluca Cappella, Toolmaking at Intercable
Image shows simulation and Design specialist at Hagleitner

We simulate almost every component, because this is the only way to get warpage and shrinkage under control, especially with PP housings.

Martin Hausbacher, Simulation and Design Specialist at Hagleitner
  • Customer review from Intercable, Italy

    By using sim link, Intercable was able to exchange data between the simulation and the ENGEL machine and leverage potential savings of up to 50%.

  • Digital Solutions Simply Explained

    This video gives you an overview of the many possible applications of ENGEL's digital solutions in injection molding production.

What else you might be interested in

More Solutions for Production Optimization

Image shows networked injection molding machine from ENGEL

Digital Solutions

  • Optimization of injection molding processes along the product life cycle

  • Networking across the system

  • Realize the full potential of your production

Picture shows machine operator at the CC300 injection molding machine controller

Injection Molding Machine Control

CC300

  • Safe and intuitive

  • Innovative machine operation

  • Self-explanatory navigation

  • Individual configuration

Image shows customer portal

Customer Portal

e-connect

Your online portal for an overview of your machines - at any time. Easily keep an eye on current service cases, monitored components or upcoming appointments.

Image shows digital solutions from ENGEL for the design of injection molded components

Design

Match simulation and real measurement data and shorten production start-up.

Markus Lettau

Sales

+1 (717) 767 2016

Write us

The ENGEL team is happy to support you with extensive knowledge in the field of injection molding.
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