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Data Transfer Between Simulation Software and Injection Moulding Machine
ENGEL sim link Combines Simulation and Real Production
The two-way interface sim link enables data exchange between the simulation software and the injection moulding machine. This saves numerous iteration loops between mould development and production and the risk of a delayed production start is reduced. In addition, you reduce the sampling time to an absolute minimum.
The Advantages of sim link at a Glance
The big plus of the data transfer between the simulation software and the injection moulding machine: sim link offers the possibility to consider the dynamics of exactly the machine selected for production. This allows you to decisively improve the quality of the simulation and adapt it to the real conditions on the machine. In addition, with sim link as a data interface, you can very easily compare simulation and measurement data by inserting the measurement data from the injection moulding machine directly into the simulation software.
Moulds usually have to be returned to the mouldmaker for reworking after initial as wells as further sampling. With sim link, you can skip many of these cost-intensive optimisation loops and transfer the set target values in the filling simulation directly to the injection moulding machine at the touch of a button.
The simulation values can be imported directly into the machine control of our injection moulding machines via the sim link software. A time-consuming and error-prone manual input of data at the machine is no longer necessary due to the data exchange between the simulation software and the injection moulding machine.
Various technical experts are involved in the product development process. The simulation engineer is a specialist for filling the cavity(ies), the process engineer for machine settings. sim link simplifies the collaboration between simulation and production staff.
The Advantages of sim link at a Glance
Increases the quality of the simulation
The big plus of the data transfer between the simulation software and the injection moulding machine: sim link offers the possibility to consider the dynamics of exactly the machine selected for production. This allows you to decisively improve the quality of the simulation and adapt it to the real conditions on the machine. In addition, with sim link as a data interface, you can very easily compare simulation and measurement data by inserting the measurement data from the injection moulding machine directly into the simulation software.
Reduces the duration of the start-up phase
Moulds usually have to be returned to the mouldmaker for reworking after initial as wells as further sampling. With sim link, you can skip many of these cost-intensive optimisation loops and transfer the set target values in the filling simulation directly to the injection moulding machine at the touch of a button.
Complete data consistency is ensured
The simulation values can be imported directly into the machine control of our injection moulding machines via the sim link software. A time-consuming and error-prone manual input of data at the machine is no longer necessary due to the data exchange between the simulation software and the injection moulding machine.
Simplifies cooperation between departments
Various technical experts are involved in the product development process. The simulation engineer is a specialist for filling the cavity(ies), the process engineer for machine settings. sim link simplifies the collaboration between simulation and production staff.
 "Data Transfer Simulation and Injection Moulding Machine | ENGEL")
How Does the Data Transfer Between the Simulation Software and the Injection Moulding Machine Work?
sim link, as an interface for data exchange between the simulation program and the injection moulding machine, works with the simulation programs Cadmould from Simcon and Moldflow from Autodesk. The parameters determined during the filling simulation can be transferred to a settings record and used directly by the injection moulding machine. The values transferred from the simulation are converted into setting parameters and checked for use on the injection moulding machine. This initial setting suggestion can be used immediately on the machine. Hence it contributes significantly to reducing optimisation iterations on the machine.
 "Johannes Kilian | ENGEL")
With ENGEL sim link, we close the gap between the digital twin of the mould and the real injection moulding process. This allows you to significantly reduce iteration loops in the sampling process. The know-how gained from simulation can be used simply and systematically during process adjustment.
Strong partners in the design process
sim link is compatible with the following simulation software products
As a powerful software solution, Autodesk Moldflow® enables comprehensive injection moulding simulations. The application includes simulations for filling, holding pressure, warping and cooling processes in various injection moulding applications. These include compact, 2-component, hybrid, internal gas pressure, foam, elastomer, silicone and thermoset injection moulding.
As an innovative solution for plastic injection moulding simulation, CADMOULD enables the precise prediction and control of plastic behaviour in the mould. Causes of problems such as air inclusions, weld seams or severe warping can be reliably recognised and rectified before production.
Moldex3D is the efficient 3D CAE software solution for designing and optimising the injection moulding process. It delivers reliable, meaningful and precise results for component, tool and process optimisation - from the first development step through to final component production.
As a powerful software solution, Autodesk Moldflow® enables comprehensive injection moulding simulations. The application includes simulations for filling, holding pressure, warping and cooling processes in various injection moulding applications. These include compact, 2-component, hybrid, internal gas pressure, foam, elastomer, silicone and thermoset injection moulding.
As an innovative solution for plastic injection moulding simulation, CADMOULD enables the precise prediction and control of plastic behaviour in the mould. Causes of problems such as air inclusions, weld seams or severe warping can be reliably recognised and rectified before production.
Moldex3D is the efficient 3D CAE software solution for designing and optimising the injection moulding process. It delivers reliable, meaningful and precise results for component, tool and process optimisation - from the first development step through to final component production.
What our Customers Say About sim link
 "Gianluca Cappella | Intercable")
sim link helps to reduce the time needed to fine-tune the process parameters. The savings depend on the material type and part geometry and range from 10 to 50 %.
 "Martin Hausbacher | Hagleitner")
We simulate almost every component, because this is the only way to get warpage and shrinkage under control, especially with PP housings.
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