Digitalization: a solution for skilled labor shortages & energy efficiency

The shortage of skilled labor and the need to use energy efficiently are key issues in the plastics industry. Both challenges require innovative solutions - and this is where digitalization comes into play. Digital technologies make it possible to organize processes more efficiently, conserve resources and make companies fit for the future. 

The shortage of skilled labor affects numerous industries, and the plastics industry is no exception. Complex production processes such as injection molding require specialists - a resource that is becoming increasingly difficult to find. Digital solutions and assistance systems from ENGEL offer valuable support: they guide operators intuitively through complex processes, reduce the need to rely on expert knowledge and minimize sources of error.

One example is the set-up assistant, which supports operators when changing tools and optimizing set-up times. With functions such as automatic mold recognition, step-by-step instructions, and checklists, it ensures smooth processes - even for less experienced employees. This reduces the workload of existing teams and increases the efficiency of injection molding production at the same time. Digitalization serves as a crucial tool for addressing skilled labor shortages and maintaining long-term competitiveness.

ENGEL's digital assistance systems, such as iQ clamp control, iQ weight control or iQ flow control, play a crucial role in ensuring process stability and quality assurance. These systems are data-based and adapt dynamically to changing production conditions.

For example, iQ clamp control calculates and optimizes the clamping force of the machine, which not only reduces energy consumption but also extends the service life of molds. iQ weight control automatically compensates for fluctuations in plastic viscosity and ensures consistently high product quality. These technologies make production processes more efficient and robust - and at the same time make the day-to-day work of the machine operator easier.

Digital checklists in the machine control unit standardize complex processes such as set-up and production workflows. They minimize errors, make training easier and increase efficiency - a clear advantage in addressing skilled labor shortages. Standardized processes, supported by digitalization, ensure productivity and quality, reduce workload for employees and make production future-proof.

Energy efficiency is a key objective of modern production processes. ENGEL shows that intelligent systems not only save time and money but can also contribute to sustainability.

For example, iQ flow control enables energy savings of up to 60% in injection molding temperature control. In addition, solutions such as ecobalance or ecograph plus offer precise monitoring and optimization of energy consumption. As a result, companies not only benefit from lower operating costs, but also improve their environmental footprint.