- Home
- Fairs & Events
- ENGEL at K 2025
- Exhibit duo 5160/700
Mobility meets design
duo 5160/700
The setup built around the duo 700 two-platen machine produces a rear light concept made of PMMA with integrated design and adhesive film using the foilmelt process. For maximum scratch resistance and UV stability, the part is coated with a PUR lacquer layer directly during the moulding process using the clearmelt process. The result: an economical, fully automated injection moulding solution for demanding visible parts in the automotive sector.
:focal(3430x1512:3431x1513) "Exhibit duo 5160/700 | ENGEL")
Produced using ENGEL foilmelt and clearmelt processes
The compact solution for demanding visible parts in the automotive sector
Completely integrated PUR dosing system from CANNON
 "Detailed view rear light concept | ENGEL")
Efficiency, quality, and design in a single process step: The combination of the ENGEL foilmelt and clearmelt processes enables a completely automated, economical production of demanding visible parts on a compact footprint.
Technical details about the production cell
| Application | Rear light concept |
| Clamping force | 7,000 kN |
| Injection unit | 5160 |
| Screw | Ø 70 mm, Standard 3-zone screw GPS G1, L/D 22 |
| Mould | Zechmayer |
| Material | PMMA, PLEXIGLAS® Resist zk5BR glasklar 9V913 |
| Cavities | 1+1 |
| Technology | ENGEL foilmelt & ENGEL clearmelt |
| Automation | ENGEL viper 40 |
| Shot weight | 385 g PMMA, 48 g PUR |
| Energy consumption | 34.7 kWh/h | 2.5 kWh/kg (Entire production cell); 12.1 kWh/h | 0.9 kWh/kg (Injection moulding machine) |
Mobility meets design: Rear light cover
The duo 700 two-platen machine produces a rear light cover made of PMMA with integrated design & adhesion film (foilmelt) and in-mould PUR coating (clearmelt).
 "Mobility meets design: Rear light cover")
>
Parameter-Limits
The tool allows you to set individual tolerance limits for injection moulding parameters, movement and heating profiles. This ensures consistent product quality, minimises incorrect settings and rejects, and process parameters always remain within the optimum range.
Find out more about our digital solutions in the inject AI area.
Together with our partners
Mould Maker
Surface Design & Film Supplier
PUR Equipment Supplier
PUR Material Supplier
Material Transport
Plastic material supplier
Hot Runner
Mould Maker
Surface Design & Film Supplier
PUR Equipment Supplier
PUR Material Supplier
Material Transport
Plastic material supplier
Hot Runner
)
