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Image shows digital injection moulding manufacturing process solutions from ENGEL

Digitalisation in the injection moulding manufacturing process

ENGEL's digital solutions ensure consistently good quality for your products and enable significant cost and energy reductions in your injection moulding manufacturing process.

With easy-to-use software solutions such as digital machine data collection, you have a continuous overview of your production. You can exploit all the potential and support your employees.

Advantages of digital solutions in the injection moulding manufacturing process
Know what's going on in your injection moulding manufacturing process

By networking your injection moulding machines, you can exchange information directly with software systems. Process data is digitally recorded and collected in real time. Through permanent manufacture and process monitoring, you permanently improve your production performance.

Digital products promote sustainable production

Resource-saving manufacturing is an essential building block for the Circular Economy, to which we are committed at ENGEL. Digital solutions support and accelerate sustainable development in many areas of production, from recyclate processing to reducing your energy consumption and carbon footprint.

A stable production process saves costs

With digital solutions in the injection moulding manufacturing process, you can detect and compensate for deviations in the production process and thus minimise scrap. Our digital products such as iQ weight control and iQ process observer support you in this. A stable production reduces your machine downtime. You use the full potential of your injection moulding machine and save time and costs.

Simple planning through machine data acquisition

A central, digital data collection enables you to plan capacities better and increases the efficiency of your machinery. With the Manufacturing Execution System (MES) TIG authentig, you can replace your manual data collection with digital reports. The flood of information is streamlined and throughput times are shortened.

Intuitive operation supports your employees

The practical application in everyday work, an intuitive interface and simple control make it easier to handle the digital products even for employees without IT experience. Machine operation is simplified and the workflows in your injection moulding manufacturing process are made more efficient.

Cross-site compliance with process settings

Setpoint changes become traceable. Even from a distance, you can ensure that the machine settings in the entire injection mould shop are not changed or only changed within the agreed scope. This means that you can work with the same standards in your injection moulding manufacturing process, even at global production sites.

Documented quality and traceability

Complete documentation of injection moulding processes is a standard customer requirement in many industries. Defined measured values of your injection moulding manufacturing process are recorded. Thanks to central management, all test results are available and can be presented for audits.

Our solutions for your injection moulding manufacturing process

Increase your production efficiency by using our digital products.

Picture shows digital assistance programme iQ weight control from ENGEL

Compensate for process fluctuations

iQ weight control

Fluctuations in material quality and in the environment of the injection moulding machine are automatically compensated.

Image shows digital assistance software for constant temperature control processes from ENGEL

Constant tempering processes

iQ flow control

An efficient temperature control process ensures consistent product quality and energy optimisation.

Picture shows digital product TIG authentig from ENGEL

Control processes digitally

TIG authentig

The software for machine data acquisition provides information on productivity, adherence to schedules and production quality at the touch of a button.

Image shows digital solution for robot positioning from ENGEL

Fast positioning

iQ vibration control

The vibration behaviour of the robot and the external environment is detected and compensated for by sensor technology.

Picture shows software for process parameter monitoring in the injection moulding manufacturing process

Monitor process parameters

iQ process observer

Hundreds of process parameters are continuously monitored and optimised throughout the injection moulding process.

Digital solutions simply explained

In this video, Paul Kapeller, Head of Product Management ENGEL Digital Solutions, gives you an overview of the wide range of applications of ENGEL's digital solutions in the injection moulding manufacturing process.

Video shows explanation of ENGEL's digital solutions in the injection moulding manufacturing process
We look forward to advising you individually.

Use the digital products to optimise your injection moulding manufacturing process.

Application examples

Solid user experience cases show how production companies are already successfully using ENGEL's digital solutions in their injection moulding manufacturing process.

Picture shows ENGEL's success story with customer Braun in the field of digital solutions
Braun avoids rejects with iQ weight control
Switching to constant quality

Thanks to iQ weight control, the system immediately detects deviations from the target values and automatically adjusts them in the same shot. Production efficiency has been significantly increased. Weight consistency has improved by 85%.

BIC gets quick production overview with TIG authentic
BIC gets quick production overview with TIG authentic
More traceability and fewer operating errors

The MES TIG authentig enables the view of production-relevant key figures in real time.

The shift supervisor has an overview of the process stability and productivity of 50 injection moulding machines in just 15 minutes.

Digital solutions for further phases of the product life cycle

Digitalisation means producing more efficiently and exploiting the full potential of your injection moulding plant. Our solutions support you along the entire product life cycle of your injection moulding manufacturing process.

Image shows digital solutions from ENGEL for the design of injection moulded components

Design

Match simulation and real measurement data and shorten the start-up phase.

Image shows digital solutions from ENGEL for the sampling of injection moulds

Sampling

Optimise the typical preparations for sampling and start series production faster.

Image shows digital solutions from ENGEL for servicing injection moulding machines

Maintenance & Service

Worldwide and rapid on-site and online support from our service experts for efficient production.

Christopher Stafford

Sales Operations Manager

Write to us

The ENGEL team will be happy to assist you with comprehensive know-how on the subject of injection moulding.