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- Exhibit e-mac 1565/220
The sustainable and light solution
e-mac 1565/220
The compact, all-electric e-mac 220 is used to manufacture locking blocks from 100% post-consumer material (PCR) in a fully automated process. In addition, the parts are foamed using Moxietec foam injection moulding technology in combination with ENGEL foammelt. This achieves a 30% reduction in material consumption while increasing impact strength by 10%. The result: a fully automated production solution that perfectly combines sustainability and efficiency.
 "Exhibit e-mac 1565/220 | ENGEL")
The locking blocks are made from 100% post-consumer material (PCR)
The all-electric e-mac with 2,200 kN clamping force and ENGEL Automation
The HLi solution is equipped with a sprue chute and a conveyor belt
30% reduction in material consumption while impact strength is increased by 10%
 "Detailed view foam structure with Moxietec-Additive | ENGEL")
Maximum sustainability in minimum space: The combination of 100% PCR material, Moxietec technology, ENGEL foammelt, and the compact e-mac enables a resource-saving, fully automated production.
Technical details about the production cell
| Application | Locking Block |
| Clamping force | 2,200 kN |
| Injection unit | 1565 |
| Screw | Ø 70 mm, Standard Mixing Screw SMS G13, L/D 20 |
| Mould | Moxietec |
| Material | Post-Consumer Recyclate (PCR) |
| Cavities | 2 |
| Technology | ENGEL foammelt & Moxietec Foam Injection Moulding Technology |
| Automation | ENGEL viper 12 & ENGEL servo sprue picker on x-axis |
| Cycle time | 120 s |
| Shot weight | 538 g |
| Energy consumption | 6.2 kWh/h | 0.4 kWh/kg (Entire production cell); 5.6 kWh/h | 0.3 kWh/kg (Injection moulding machine) |
30% material savings thanks to foam injection moulding
On the compact, all-electric e-mac 220, building blocks made from 100% post-consumer material (PCR) are automatically produced using foam injection moulding. Result: reduced material consumption, increased impact resistance.
 "30% material savings thanks to foam injection moulding")
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iQ flow control
Process monitoring and a stable temperature control process are essential prerequisites for constant production processes and high product quality. The digital product iQ flow control helps you to automatically adjust the mould temperature.
Find out more about our digital solutions in the inject AI area.
Together with our partners
Mould Maker & Expert for the specific Foam Injection Moulding Technology
Recycling Material Supplier
Additive Material Supplier
Material Transport
PCR Material Supplier
Mould Maker & Expert for the specific Foam Injection Moulding Technology
Recycling Material Supplier
Additive Material Supplier
Material Transport
PCR Material Supplier
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