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Picture shows machine setter using the menu-guided set-up assistant to optimise set-up times in injection moulding

Set-up time optimisation in injection moulding

Reduce set-up times by up to 80% thanks to the set-up assistant

The set-up assistant guides the machine operator safely and quickly through the tool change using a checklist. Integrated into the control system, the assistant reduces set-up time in combination with other technical equipment. The results of automatic set-up time optimisation in injection moulding include: Shorter product changeover times, increased production efficiency, error minimisation and optimised processes. An 80% reduction in set-up time is achieved in combination with other measures such as media coupling, quick-clamping device, preheating station, etc. The set-up assistant is available as an option for all machine types.

Picture shows visual of ENGEL at the Fakuma 2024
Experience the set-up assistant live!

Don't miss the live demonstrations of the set-up assistant on the machine exhibit victory 860/160 tech WP at Fakuma 2024.

Learn more

Advantages of automatic set-up time optimisation in injection moulding
Faster start of series production
Picture shows a machine operator setting up an ENGEL injection moulding machine

The set-up assistant interactively guides the machine operator through the individual work steps of the tool change. This significantly reduces machine downtime. Set-up times are shortened and overall productivity increased, as the injection moulding machines spend more time producing rather than being blocked by lengthy set-up processes.

Fewer errors and higher part quality with step-by-step instructions
Picture shows a person setting up a green injection moulding machine from ENGEL

The standardised and menu-guided approach of the set-up assistant minimises the risk of errors during mold change. A checklist guides the machine operator step by step through the set-up process. In addition to optimising set-up time in injection moulding, this leads to fewer production errors.

Error-free and safe set-up for less experienced employees
Picture shows production employee in front of an open mould room of an ENGEL injection moulding machine

As much as possible, the set-up assistant automatically executes the program steps for the set-up process of the injection moulding machine. Manual steps are sisplayed in the control system. This allows even less experienced employees to perform set-ups safely and error-free, as manual intervention is significantly reduced. Reliance on highly qualified staff is minimized.

Increased efficiency even for experienced teams
Picture shows employees doing a fast mold change

The set-up assistant offers improved efficiency gains even for experienced set-up teams. It takes the pressure off experienced staff, allowing them to focus on more complex tasks. Professionals can work even more efficiently.

Customised checklist for your needs
Picture shows injection moulding machine operator at the control system using the set-up checklist

You can customise the checklist according to your needs. The order of the steps in the checklist can be rearranged and the language can be adapted to local usage. These changes can be made at any time directly at the injection moulding machine controller.

Would you also like to benefit from set-up time optimisation in injection moulding?

Our experts are always available to assist you.

Picture shows Head of Product Management Control at ENGEL Austria

In the past, the focus was primarily on reducing set-up times. Today, the shortage of skilled workers and the need to support employees during tool changes are top priorities. 50% of our customers see great potential in optimising the set-up process, particularly through interactive guidance in the SMED process and automated workflows. In response , we have further developed the set-up assistant for injection moulding.

Hannes Fritz, Head of Product Management Control at ENGEL Austria
Picture shows open mould area for retooling the injection moulding machine
7 steps to optimised set-up time in injection moulding
  1. Prepation of the tool change

  2. Start the set-up assistant

  3. Remove the previous tool

  4. Install and set up new tools

  5. Conduct system tests

  6. Start of production

  7. Follow-up

Result:

  • Significant reduction in machine downtime

  • Increased process reliability and quality

  • More efficient use of specialists and set-up teams

  • Counteracting the shortage of skilled labour

Video shows operation of the ENGEL set-up assistant on the injection moulding machine control unit >
Additional products and services for an optimised sampling process

Image shows digital solutions from ENGEL for the sampling of injection moulds

Sampling

Optimise the typical preparations for sampling and start series production faster.

Picture shows machine operator at the CC300 injection moulding machine control unit

Injection Moulding Machine Control

CC300

  • Safe and intuitive

  • Innovative machine operation

  • Self-explanatory navigation

  • Individual configuration

Picture shows injection moulding machines for custom injection moulding manufacturing

Injection moulding solutions for custom moulders

Flexible in the manufacture of plastic parts

What else you might be interested in

ENGEL Team

Sales

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The ENGEL team will be happy to assist you with comprehensive know-how on the subject of injection moulding.

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