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Picture shows machine operator using the menu-guided set-up assistant to optimize set-up times in injection molding

Set-up time optimization in injection molding

Reduce set-up times by up to 80% with the set-up assistant

The set-up assistant guides the machine operator safely and quickly through the tool change using a checklist. Integrated into the control system, the assistant reduces set-up time in combination with other technical equipment. The results of automatic set-up time optimization in injection molding include shorter product changeover times, increased production efficiency, error minimization, and optimized processes. An 80% reduction in set-up time is achieved in combination with other measures such as media coupling, quick-clamping device, preheating station, etc. The set-up assistant is available as an option for all machine types.

Advantages of automatic set-up time optimization in injection molding
Faster start of series production
Picture shows a machine operator setting up an ENGEL injection molding machine

The set-up assistant interactively guides the machine operator through the individual steps of the tool change process. This significantly reduces machine downtime. Consequently, set-up times are shortened and overall productivity is increased, as the injection molding machines spend more time producing rather than being blocked by lengthy set-up processes.

Fewer errors and higher part quality with step-by-step instructions
Picture shows a person setting up a green injection molding machine from ENGEL

The standardized and menu-guided approach of the set-up assistant minimizes the risk of errors during mold changes. A checklist guides the machine operator step by step through the set-up process. In addition to optimizing set-up time in injection molding, this leads to fewer production errors.

Error-free and safe set-up for less experienced employees
Picture shows production employee in front of an open mold room of an ENGEL injection molding machine

As much as possible, the set-up assistant automatically executes the program steps for the set-up process of the injection molding machine. Manual steps are displayed in the control system. This allows even less experienced employees to perform set-ups safely and without errors, as manual intervention is significantly reduced. Reliance on highly qualified staff is minimized.

Increased efficiency even for experienced teams
Picture shows employees doing a fast mold change

The set-up assistant offers improved efficiency even for experienced set-up teams. It takes the pressure off experienced staff, allowing them to focus on more complex tasks. Professionals can work even more efficiently.

Customized checklist for your needs
Picture shows injection molding machine operator at the control system using the set-up checklist

You can adapt the checklist to suit your needs. The order of the steps in the checklist can be rearranged and the language can be adapted to local usage. These changes can be made at any time directly at the injection molding machine controller.

Would you also like to benefit from set-up time optimization in injection molding?

Our experts are always available to assist you.

Picture shows Head of Product Management Control at ENGEL Austria

In the past, the focus was primarily on reducing set-up times. Today, the shortage of skilled workers and the need to support employees during tool changes are top priorities. 50% of our customers see great potential in optimizing the set-up process, particularly through interactive guidance in the SMED process and automated workflows. In response, we have further developed the set-up assistant for injection molding.

Hannes Fritz, Head of Product Management Control at ENGEL Austria
Picture shows open mold area for retooling the injection molding machine
7 steps to optimized set-up time in injection molding
  1. Preparation of the tool change

  2. Start the set-up assistant

  3. Remove the previous tool

  4. Install and set up the new tool

  5. Conduct system tests

  6. Start of production

  7. Follow-up

Result:

  • Significant reduction in machine downtime

  • Increasd process reliability and quality

  • More efficient use of skilled workers and set-up teams

  • Counteracting the shortage of skilled workers

Video shows operation of the ENGEL set-up assistant on the injection molding machine control unit >
Additional products and services for an optimized sampling process

Image shows digital solutions from ENGEL for mold sampling

Mold Sampling

Optimize standard preparations for mold sampling and start series production faster.

Picture shows machine operator at the CC300 injection molding machine control unit

Injection Molding Machine Control

CC300

  • Safe and intuitive

  • Innovative machine operation

  • Self-explanatory navigation

  • Customizable configuration

Picture shows injection molding machines for contract manufacturing in injection molding

Injection molding solutions for contract manufacturers

Flexible in the production of plastic parts

What else you might be interested in

Markus Lettau

Sales

+1 (717) 767 2016

Write us

The ENGEL team is happy to support you with extensive knowledge in the field of injection molding.

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