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Picture shows lightweight plastic component

Producing Lightweight Components for Mobility Applications

Shaping and Functionalising Composites with Injection Moulding Systems

Structural components made of composite materials are already used in some series models. The market is growing steadily. At ENGEL you will find solutions for industrial-scale production of lightweight plastic components made of composites. You will be provided with sophisticated production systems with well thought-out processes. Benefit from economical production in large quantities.

Advantages of ENGEL in the Production of Lightweight Plastic Components
Lightweight composite parts instead of heavy metal structures
Picture shows lightweight plastic component

The shift to electric cars is steadily increasing the average weight of a vehicle. The main reason for this is the large batteries needed for greater range. The additional weight must be compensated for elsewhere. Lightweight components made of plastic and composites can replace heavy metal structures. This achieves the balancing act between low weight and good stability. With ENGEL solutions for lightweight composites, you can produce high quantities cost-effectively.

Comprehensive solutions from a single source thanks to an extensive portfolio
Picture shows complete system from ENGEL

Our comprehensive machine portfolio offers a wide range of automation. You get the appropriate overall solution for the production of lightweight components. From tape-laying cells to complex production lines for large structural lightweight body elements: We will find the optimum combination of machine, automation, peripherals and process control for you. You get a production cell that meets your requirements exactly and avoid unnecessarily high investments.

Lightweight construction methods for a wide range of applications
Picture shows manufacturing cell with robot

The possible applications of composite parts are as diverse as their characteristics. We provide you with comprehensive process engineering expertise for stacking, moulding and functionalising fibre materials using injection moulding. Let ENGEL experts advise you on the production possibilities for lightweight plastic parts.

Lightweight construction technical centre for demonstrations and tests
Picture shows ENGEL's Lightweight Technology Centre

In our technical centre at the St. Valentin site (Austria), several lightweight construction facilities are available to you. Our experts will organise an individual programme for you with machine demonstrations, technology demonstrations or material and tool tests. Gain valuable know-how and inspirational impressions on site!

Solutions for Lightweight Components Made of Plastic and Fibre Materials
Picture shows ENGEL large-scale machine for composite parts

Large Machine for Composite Parts


Our duo series is the right machine for processing fibre materials

  • Precise clamping unit

  • Large mould area

  • Also available in a vertical version

Picture shows articulated robot from ENGEL

Articulated Robot


Our articulated robot easix is particularly suitable for tape stacking

  • High positioning accuracy

  • Dynamic movements thanks to low weight

  • Control via CC300 operating unit on the injection moulding machine

Picture shows ENGEL tape laying cell

Injection Moulding Processes

Lightweight Construction

Tried and tested systems and processes from ENGEL for your lightweight parts

  • Proven technologies

  • Economic processes

  • Extensive ENGEL expertise

Picture shows Head of Sales Lightweight Construction
Are you looking for economical solutions for lightweight composites?

Our experts will be happy to advise you on the possibilities for producing lightweight plastic components. Together we will find a way.

Processing Using Sheet Moulding Compound

Production solution for lightweight yet highly resilient 2D and 3D structures made of fibre mats with ENGEL vertical machines.

Video shows processing using sheet moulding compound >

Lightweight Plastic Components and Production Facilities at a Glance

Door modules, pedals, structural components such as beams and much more made of fibre materials

Christopher Stafford

Sales Operations Manager

Write to us

The ENGEL team will be happy to assist you with comprehensive know-how on the subject of injection moulding.

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