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Image shows optical plastic parts for the automotive industry

Injection Moulding Optical Parts for the Automotive Plastics Industry

ENGEL Expertise and Solutions for Light Guides, Lenses and More

Processing PMMA, PC and silicones for optical applications in the automotive plastics industry poses a challenge. The smallest defects and impurities reduce product quality. Master difficult tasks with ENGEL injection moulding machines: gentle plasticising as well as precise and pure products thanks to machine design with a focus on cleanliness.

Advantages ofwhen Producing Optical Plastic Parts with ENGEL Machines
Gentle plasticising for crystal-clear results
Picture shows plastic light guide

Melting the material as gently as possible is essential when producing optical parts for the automotive plastics industry. Even slight overheating causes yellowing, which impairs the optical performance of the component. We develop and produce our plasticising components ourselves. At ENGEL, we provide you with customised screws and barriers for the best possible melt quality. Specially developed for optical materials.

Precise injection moulding machines for best dimensional accuracy
Picture shows production of a plastic component for the automotive industry

Optical components such as lenses must conform to a precisely calculated geometry. The precise movements of our electric injection moulding machines ensure the necessary reproducibility. Our digital assistance systems, combined with special embossing processes, guarantee the greatest possible precision for every shot. For multi-cavity moulds, we have developed a tie-bar-less clamping unit with completely uniform clamping force distribution and the best possible platen parallelism.

The right injection moulding machine for every application
Picture shows injection moulding machines from ENGEL

Thick-walled lenses, silicone optics, light guides and 2K reflector housings are examples of components made for automotive plastics. They come in countless sizes and shapes. Thanks to our extensive portfolio of injection moulding machines and automation, you get the right ENGEL solution for every product. You invest in exactly the system you need and avoid unnecessary expenditure and compromises.

Optimum product quality with ENGEL expertise
Picture shows application engineer with ENGEL customer

Benefit from the extensive know-how of our application engineers, especially for difficult optical plastic applications in the automotive industry. We have developed our own injection moulding processes such as ENGEL optimelt to achieve the optimum in quality and productivity for you. In this way, we enable you to inject multi-layer lenses without a boundary layer in a single cycle.

Solutions for Optical Parts in the Automotive Plastics Industry
Picture shows all-electric injection moulding machine from ENGEL

All-electric Injection Moulding Machine

e-motion

With the e-motion injection moulding machine, you can master challenging parts such as multi-layer lenses.

  • High precision

  • High dynamics

  • Also available with tie-bar-less clamping unit

Picture shows linear robot from ENGEL

Linear Robot

viper

Efficient handling of parts in all sizes

  • Loads from 6-120 kN

  • High dynamics thanks to low weight

  • Control via CC300 operating unit on the injection moulding machine

Picture shows plastic lens

Injection Moulding

Economical production of optical and transparent plastic components

  • High contour accuracy

  • Low residual stress

  • Optical components made of LSR

Picture shows Sales Manager Automotive at ENGEL Austria
Are you looking for solutions for high-quality optical components?

Our experts will be happy to advise you on the production of optical plastic parts for the automotive industry. Together we will find a way.

Video shows production of fibre optics at the K trade fair 2019

The Diversity of Optical Parts in the Automotive Plastics Industry

Application examples such as lenses, primary optics, light guides and more

ENGEL Team

Sales

Write to us

The ENGEL team will be happy to assist you with comprehensive know-how on the subject of injection moulding.