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Optimizing production

authentig production monitoring software: How SEZ DK is redefining production efficiency

How can a machine park that has grown over time be made future-ready? SEZ DK shows how a modern production monitoring software not only creates transparency but also sustainably increases production efficiency.

July 1, 2025
Image shows employee from SEZ DK analyzing production with authentig on a mobile device
Author
Eva Wörnhörer
Eva Wörnhörer
Marketing
Tag
  • digital solutions

Digital foundation for future success

The manufacturing world is under growing pressure to innovate – demanding flexible processes, maximum transparency, and high production efficiency. The Slovak manufacturer SEZ DK has found a clear answer: by introducing the authentig production monitoring software from ENGEL, the company is taking a major step toward a smart factory. The goal: better overview of the machine park, data-driven decision-making, and a sustainable increase in production efficiency.

From tool to dashboard: True efficiency starts with the details - and reaches its full potential through integration with the production monitoring software.

From tool to dashboard: True efficiency starts with the details - and reaches its full potential through integration with the production monitoring software.

Challenge: An evolving machine park in changing times

SEZ DK looks back on over 70 years of experience in manufacturing high-quality electrical installation products. Especially in long-established production environments, technological change often becomes a true test for machines, processes and people alike. With a machine park that includes some older equipment, growing competitive pressure, and increasing demands for production efficiency, SEZ DK faced a strategic challenge: modernize and digitalize its existing infrastructure without disrupting ongoing production.

Rethinking existing technology: SEZ DK integrates proven machines into its digitalized manufacturing process.

Rethinking existing technology: SEZ DK integrates proven machines into its digitalized manufacturing process.

Solution: The authentig production monitoring software as a central hub for smart production

With MES authentig, ENGEL’s modern production monitoring software, SEZ DK successfully took the leap into digitalization. authentig seamlessly connects machines – including older generations – and provides real-time, actionable production data. Local support from ENGEL’s partner MASTEX and easy implementation via IoT device made the rollout straightforward and practical. Employees were specifically trained to leverage the full potential of the system.

Image shows technical director at SEZ DK

Our goal was to gain deeper insights into our machine park to further improve our flexibility and production efficiency.

Miroslav Oleš, Technical Director at SEZ DK
The authentig WebMonitor displays live data on job status, part details, and cycle time – enabling fast decisions and full transparency.

The authentig WebMonitor displays live data on job status, part details, and cycle time – enabling fast decisions and full transparency.

Advantages: Greater transparency, less downtime, higher motivation

The benefits became evident shortly after implementation: production data is now available at all times, and downtime can be quickly identified and addressed using the software for machine data acquisition. The analysis tools within the production monitoring software enable more precise planning and strategic decision-making.

“We were able to identify and specifically eliminate bottlenecks – this significantly increased the efficiency of our machines", explains Stanislav Hutira, Plastics Plant Manager at SEZ DK.

Employees also benefit directly: they can better understand and actively influence their own performance, which has noticeably increased team motivation.

SEZ DK plans to continue expanding its use of authentig. Additional production lines will be integrated, and advanced analysis features implemented – with the goal of increasing OEE by another 10%. The company is clearly focused on not only producing more efficiently, but also preparing its manufacturing for the future demands of plastics processing.

Many other customers are also benefiting from authentig – learn more in our blog articles:

Analysis of OEE and production metrics with authentig – for measurable optimization in the injection molding process.

Analysis of OEE and production metrics with authentig – for measurable optimization in the injection molding process.

Why invest in a modern production monitoring software?

How can a machine park that has evolved over decades be brought up to digital standards - without disrupting operations? SEZ DK has demonstrated it: With the right production monitoring software, legacy equipment can be networked, data can be used intelligently, and efficiency can be increased in a targeted manner.

Key takeaways at a glance:

  • Future-proofing existing equipment: The authentig MES seamlessly integrates even older machines into digital processes.

  • Real-time transparency: Production data is continuously captured, analyzed, and visualized – for better decision-making and faster response time.

  • Significantly improved production efficiency: Bottlenecks and downtime can be specifically identified and eliminated.

  • Stronger employee motivation through data access: Teams better understand their performance and actively contribute – boosting ownership and engagement.

  • Long-term scalability: authentig provides a solid foundation for further growth and ongoing process optimization.

  • High responsiveness to market demands: Thanks to data-driven control, SEZ DK can respond faster to demand fluctuations and new requirements.

Implementing a modern production monitoring software like authentig is more than just a technological upgrade – it is a strategic step toward the future.

Want to stay one step ahead of the competition?

Take advantage of the benefits of authentig. We’re happy to support you throughout the implementation process.

More about our products from the article

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Markus Lettau

Sales

+1 (717) 767 2016

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The ENGEL team is happy to support you with extensive knowledge in the field of injection molding.
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