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Picture shows process technicians from ENGEL at the machine controller

Plasticizing Assistant for Better Melt Quality

Automatically Optimized Screw Speed with iQ Melt Control

The plasticizing assistant automatically optimizes the screw speed. iQ melt control is part of the standard equipment on every ENGEL injection molding machine delivered since 2020. This way, we can ensure higher productivity and optimized processes in your production.

Your Advantages with the Plasticizing Assistant
Better part quality and less scrap without additional costs
Picture shows operator checking part quality

The iQ melt control plasticizing assistant is a free solution. It is installed on all ENGEL injection molding machines that were delivered since 2020. By automatically optimizing the screw speed, the plasticizing assistant utilizes time reserves, especially cooling time. The software allows an optimum setting of metering parameters. You will get improved material homogeneity, increased part quality and you can start series production faster.

Less work for employees through automatic adjustments
Image shows optimization of plasticizing time at the push of a button on ENGEL injection molding machine controller

Our plasticizing assistant impresses with its simple and intuitive operation. The plasticizing time is adjusted quickly and automatically. High melt quality is achieved at the push of a button. This results in less workload for your process technicians using the plasticizing assistant.

Longer service life of the plasticizing unit
Image shows service technicians optimizing part quality

Optimal plasticizing settings guarantee a careful operation of the plasticizing unit. Thanks to the improved plasticizing time, the deflection of the screw and therefore the wear of the screw flight can be minimized. By using the iQ melt control plasticizing assistant, you ensure a significantly longer service life of the plasticizing components.

Would You Like to Optimize Your Plasticizing Process and Learn More About iQ Melt Control?

Our plasticizing assistant ensures higher process stability in your production through optimum dosing settings.

Picture shows Sales Manager Digital Solutions at ENGEL Austria

With the plasticizing assistant, a relevant process variable for plasticizing can be optimized at the push of a button. Plastics processors can start series production faster, extend the service life of the plasticizing components and improve the melt quality.

Hannes Zach, Sales Manager Digital Solutions at ENGEL Austria
Picture shows machine operator using the plasticizing assistant
5 Steps to a Better Melt Quality

The user pushes the button - the plasticizing assistant takes care of the rest

  1. Activate iQ melt control on the controller

  2. The plasticizing process starts

  3. The plasticizing time is analyzed

  4. Screw speed is optimized

  5. Time reserves are fully utilized

Result:

  • Improved melt quality

  • Less wear

  • Longer service life of plasticizing components

More Digital Solutions & Services for Optimized Production Processes

Image shows networked injection molding machine by ENGEL

Digital Solutions

  • Optimization of injection molding processes along the product life cycle

  • Networking across the system

  • Utilize the full potential of your production

Picture shows ENGEL experts with customer optimizing injection molding processes

Optimization of Injection Molding Processes

  • Expert knowledge in application technology

  • Plasticizing support

  • Optimization with digital solutions

Picture shows plasticizing screw from ENGEL

Plasticizing

  • Parts for your plasticizing unit

  • Consulting and technical support

  • Customized solutions

  • Fast delivery worldwide

Picture shows machine operator at the CC300 injection molding machine controller

Injection Molding Machine Controller

CC300

  • Safe and intuitive

  • Innovative machine operation

  • Self-explanatory navigation

  • Individual configuration

Markus Lettau

Molding Industry Business Advisor

+1 (717) 767 2016

Write us

The ENGEL team is happy to support you with extensive knowledge in the field of injection molding.